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PROBLEM WITH MY BOILER - HELP REQUIRED

 
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Nathan



Joined: 03 May 2008
Posts: 5
Location: CARDIFF

PostPosted: Sat May 03, 2008 2:34 pm    Post subject: PROBLEM WITH MY BOILER - HELP REQUIRED Reply with quote

Hi there, I am new to this but thought i would give it a shot

I have a MAIN Combi 24 HE boiler, Since Friday Morning the boiler hasnt worked, no hot water no central heating. It was installed about 15 months ago, and no garantee / warranty anymore.

I have had a look at a few other posts on here, and thought a few things may help in a diagnosis.

The pressure gauge is just below 2, the pump seems to be buzzing so i assume its working, The boiler power light is on and the "flame failure light" lights up red every two seconds. Also burner light does not come on at all, pilot light is not on and There does not seem to be a spark, I have used the reset button but that doesnt work either.

I have had a read through the manuals provided with the bolierand says theres a blockage with flue, problem with flue terminal or internal problem. It then goes on to mention quote"PCB - M4 connector is approx 230v AC, terminals 36-38, if this is yes, it then says replace gas valve.

I suppose this could be the answer or the easiest one to do, However through your experience I was wondering if there were any other remedies i could perhaps use or do safely which would resolve the problem, before i pay for a guy who charges £50 for 30 minutes, £45 there after plus parts. As you can tell im trying to save money.

All advice would be greatley appreciated
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thescruff
Moderator


Joined: 03 May 2003
Posts: 4164
Location: Bath

PostPosted: Sat May 03, 2008 2:53 pm    Post subject: Reply with quote

The pump may be buzzing but is it spinning, if you have a small compass hold it over the big screw in the center of the pump, it should wizz round like a top.
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Nathan



Joined: 03 May 2008
Posts: 5
Location: CARDIFF

PostPosted: Sat May 03, 2008 3:01 pm    Post subject: Reply with quote

Unfortunately I havent got a small compass, is there anything else i can do to check if the pump is working, also could this stop the boiler from lighting up, also could it be something electrical.
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AlanE
Moderator


Joined: 29 Jun 2003
Posts: 1084
Location: Colchester Essex

PostPosted: Sat May 03, 2008 3:22 pm    Post subject: Reply with quote

Quote:
The pressure gauge is just below 2, the pump seems to be buzzing so i assume its working

Firstly NEVER assume anything!

Boiler now over 15months old did you have it serviced/ checked after 12 months? 2bar on guage is too high it should only be around 1.

Firstly you need to check if the pump is actually running, does the fan run and is the condensate trap blocked as there is a sensor there that will prevent the boiler running.

You start mentioning voltages at m4 why are you looking there? Go to page 41 in the manual, fault finding section, and start by following the chart. When you get to a stage that notifies a problem then post back here and I'll try taking it from there.


Quote:
before i pay for a guy who charges £50 for 30 minutes, £45 there after plus parts. As you can tell im trying to save money.

You might understand these charges better, and they are certainly not excessive, if you saw the cheque I had to write out about three months ago to pay for refresher courses and assessments, add to that the time unable to earn because of attendance to undertake them. Not to mention the fees charged by organisations such as CORGI, OFTEC etc oh and the time to attend manufacturers training courses to see how their boilers tick....
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AlanE
Moderator


Joined: 29 Jun 2003
Posts: 1084
Location: Colchester Essex

PostPosted: Sat May 03, 2008 3:28 pm    Post subject: Reply with quote

Quote:
Unfortunately I havent got a small compass, is there anything else i can do to check if the pump is working, also could this stop the boiler from lighting up, also could it be something electrical.

As I posted above you need to check things in sequence. A modern boiler, when called upon to work, checks each stage of the process has been carried out correctly.

For instance it check if pump is running, if fan is running, if system pressure is correct if condensate trap is clear otherwise boiler will NOT proceed to next stage. It will NOT run if its initial safety checks are not correct.
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Nathan



Joined: 03 May 2008
Posts: 5
Location: CARDIFF

PostPosted: Sun May 04, 2008 8:31 am    Post subject: Reply with quote

Quote:
I have had a read through the manuals provided with the bolier and says theres a blockage with flue, problem with flue terminal or internal problem. It then goes on to mention quote"PCB - M4 connector is approx 230v AC, terminals 36-38, if this is yes, it then says replace gas valve.


On the page 41 onwards the above is the description of whats reccommended.

But this morning I had a look at the condesate trap, split into 2 sides, furthest away which has a black tube going into it seems to be full, the nearest part as no water in it however seems like that part as a few cracks (not leaking) but doesnt look right.

Im gong to go to B&Q and get a compass and do what you said with the pump.
[/quote]
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AlanE
Moderator


Joined: 29 Jun 2003
Posts: 1084
Location: Colchester Essex

PostPosted: Sun May 04, 2008 10:11 am    Post subject: Reply with quote

Your quote refers to section 'F' of the chart. What led you to that section - a pin??

The chart takes you through a fairly logical sequence FOLLOW IT don't just jump about. You have no burner lit so you think no gas but as explained above unless the boilers initial tests ALL PASS, and these checks are carried out every time the boiler is called upon to supply heat, the boiler will STOP at that point.

I might use the chart as a last resort, but then I know my way around these boilers, it's my job, you don't. Follow the chart, do what it says to check components, and post back where the boiler is halting. That way you stand a real chance of fixing it without just swapping expensive parts until you just maybe happen upon the faulty component. Working in a haphazzard way you stand a good chance of still not getting it to work!
Quote:
But this morning I had a look at the condesate trap, split into 2 sides, furthest away which has a black tube going into it seems to be full, the nearest part as no water in it however seems like that part as a few cracks (not leaking) but doesnt look right.


So, if it doesn't look right why not remove it and clean it - that might well be your problem. Why simply ignore it??
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Nathan



Joined: 03 May 2008
Posts: 5
Location: CARDIFF

PostPosted: Sun May 04, 2008 11:23 am    Post subject: Reply with quote

Think im gonna just get a guy out, havent got a clue about any of this, not sure how to clean it out, or to drian it, im not ignoring it just dont know where to start, thanks for help, but im out of my league here
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AlanE
Moderator


Joined: 29 Jun 2003
Posts: 1084
Location: Colchester Essex

PostPosted: Sun May 04, 2008 1:06 pm    Post subject: Reply with quote

Nathan I read what you posted and must say I admire you. It is a skill that more DIYers need to aquire. To know when to stop rather than go blindly on regardless.

It is ok having a go, even with fairly detailed instructions, but never if there is a chance of making things worse.

Would be interested if you could post here what they find. Everything always helps the knowledgebase for the future.
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Nathan



Joined: 03 May 2008
Posts: 5
Location: CARDIFF

PostPosted: Tue May 06, 2008 12:26 pm    Post subject: Reply with quote

A guy from a respectable company came out, Had a look at the boiler, although cracked the condesate trap was still working, and not leaking yet. The main problem was the pump, when the screw was undone large amounts of black gunky water came out, and that was true for the entire system when drained.

It turns out by the opinion of the guy who came out, the installer said he did things which possibly could not be true such as installing an inhibitor and a sludge remover, if this was case a year done the line i wouldnt have this problem, also the electrics were a cowboy job, but still working but not compliant, quite worrying!!!.

I think although larger companies charge a little more ie British Gas, i think its worth the amount they charge at least you know the job was done properly and may not cause a problem later on.

The guy charged me £50, bled the system, got it working, Although i may have been able to it myself, and posted above i wouldnt know where to start and may cause more harm than good, a well paid £50. He showed me how to check it in future to elimate that problem if it doesnt work again.
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AlanE
Moderator


Joined: 29 Jun 2003
Posts: 1084
Location: Colchester Essex

PostPosted: Tue May 06, 2008 9:17 pm    Post subject: Reply with quote

Thanks for posting back. Glat all sorted.
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